Background

A major bottling and production plant in Glasgow, known for producing single malts, needed to upgrade its lighting system. With large machinery, high ceilings, and flammable cleaning chemicals on-site, the plant required lighting that was bright, safe, and energy-efficient — all while meeting strict safety regulations.

The Challenge

The existing lights were outdated, dim, and expensive to run. They also created shadows in key working areas like:

• Filling lines
• Packing stations
• Chemical wash areas
• Storage rooms for alcohol-based products

The facility also had to follow ATEX Zone 2/22 safety requirements due to the presence of fine dust and vapors during production.

The Solution

The plant chose to install Schuch nD8302 L420 ZB50 RR LED fittings, which are:

✅ Explosion-protected — safe for use around flammable vapors or powders
✅ Bright and efficient — giving consistent light even in high ceilings
✅ Low-maintenance — built to last over 10 years
✅ Smart lighting-ready — compatible with motion and daylight sensors

 

Results at a Glance

The new lighting system provided uniform brightness across work areas, delivered over 60% energy savings, required no ongoing maintenance, and ensuring full compliance with hazardous zone safety laws.

 Why Schuch Was the Right Choice

The Schuch nD8302 L420 ZB50 RR fitting was specifically chosen for:

• Robust German engineering
• Suitability for food and beverage environments
• ATEX-compliant design for Zone 2/22 areas
• DALI dimming — allows lighting levels to adjust automatically

Conclusion

This Glasgow bottling plant’s lighting upgrade shows how investing in the right LED system can dramatically improve safety, working conditions, and efficiency — all while cutting costs. The Schuch nD8302 fitting proved to be a perfect match for their industrial, fast-paced environment.